[成形过程仿真优化与集成计算材料工程]限定加热管布局的快速热循环注塑成形模具电加热系统优化

针对管道布局、最大允许能耗给定条件下快速热循环注塑成形（RHCM）注塑模具型腔表面快速均匀加热的问题，提出以单根加热棒热流密度为设计变量，以模具型腔表面升温效率和温度分布均匀性为目标，结合有限元模拟、响应面设计以及多目标粒子群优化技术来优化RHCM模具电加热系统。与优化前相比，加热系统优化后，模具型腔表面最大温差降低63.4%，加热系统总能耗降低9%。对比了不同注塑成形工艺条件下成形的平板塑件表面质量，结果表明，相对传统注塑成形（CIM）工艺，RHCM工艺将制品表面粗糙度Ra从320 nm降低到118 nm，并有效抑制了制品表面熔接痕、缩痕等缺陷；发现制品表面粗糙度与型腔表面对应点温度成负相关，说明优化后的型腔表面温度分布更有利于提升制品表面质量。     

Fabrication of dense Ce0.9Mg0.1P2O7-PmOn composites by microwave heating for application as electrolyte in intermediate-temperature fuel cells

In the present work, we report a method of fabrication of dense 10 mol% Mg²⁺-doped cerium pyrophosphate-phosphate (Ce_0.9Mg_0.1P₂O₇-P_mO_n; CMP-P) composites by microwave heat-treatment of the preformed Ce_0.9Mg_0.1P₂O₇ substrates in the presence of phosphoric acid. The composite was characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and electrochemical impedance spectroscopy (EIS). The microwave heating at 375 °C for 5 min resulted in the formation of dense CMP-P composites which retained most of the pyrophosphate phase. The electrical conductivity was extracted from the EIS data and for the CMP-P composite prepared by H₃PO₄ loading for 10 h and microwave heat-treatment for 5 min it was found to be >10^?2 S m^?1 in 100–250 °C range with a maximum of 0.062 S cm^?1 at 190 °C, which was significant for its application as electrolyte in intermediate temperature fuel cells.     

环形供热管网水力工况设计方法研究

为提高环形供热管网水力工况运行稳定性,提出了基于模糊PID控制的环形供热管网水力工况控制方法。构建环形供热管网水力工况控制的约束参量模型,在此基础上采用回归模型逼近方法构建其测试指标集,结合自适应融合反馈跟踪方法进行环形供热管网水力工况信息的融合处理,并从中提取分布特征量;采用模糊PID控制方法调节提取结果的输出稳定性,实现环形供热管网水力工况优化设计和自适应控制。仿真结果表明,采用该方法进行环形供热管网水力工况控制的稳定性较好,自适应控制能力较强,实现了环形供热管网水力工况优化调节。     

Domestic demand-side response with heat pumps: controls and tariffs

ABSTRACT

Electric heat pumps feature prominently in projected energy transitions in the UK and elsewhere. Owing to their high electricity consumption, heat pumps are viewed as important targets for demand-side response (DSR). Findings are presented from a field trial of a new control system that aims to optimize heat pump performance, including under time-varying tariff conditions. The trial involved monitoring 76 properties with heat pumps, but without dedicated heat storage; 31 of these received the control system. Interviews were conducted with a subsample of 12 participants. The controller successfully evened out electricity demand over the day (reducing the evening peak), but this was associated with increased late night and daytime temperatures. Interview participants reported some disturbance owing to overnight heating and noise, as well as usability issues with the controller interface and hardware. These issues present risks to the future acceptability of such systems. While the system delivered short-term demand reductions successfully, longer-term demand shifting risked causing unacceptable disturbance to occupants. Future control systems could overcome some of the issues identified in this pioneering trial through more effective zoning, using temperature caps or installing dedicated heat storage, but these may either limit the available flexibility or be challenging to achieve.     

Thermodiffusion‐Assisted Pyroelectrics—Enabling Rapid and Stable Heat and Radiation Sensing

Sensors for monitoring temperature, heat flux, and thermal radiation are essential for applications such as electronic skin. While pyroelectric and thermoelectric effects are suitable candidates as functional elements in such devices, both concepts show individual drawbacks in terms of zero equilibrium signals for pyroelectric materials and small or slow response of thermoelectric materials. Here, these drawbacks are overcome by introducing the concept of thermodiffusion‐assisted pyroelectrics, which combines and enhances the performance of pyroelectric and ionic thermoelectric materials. The presented integrated concept provides both rapid initial response upon heating and stable synergistically enhanced signals upon prolonged exposure to heat stimuli. Likewise, incorporation of plasmonic metasurfaces enables the concept to provide both rapid and stable signals for radiation‐induced heating. The performance of the concept and its working mechanism can be explained by ion–electron interactions at the interface between the pyroelectric and ionic thermoelectric materials.     

Frequency dependence of plasma characteristics at different pressures in cylindrical inductively coupled plasma source

The effects of driving frequency on plasma parameters and electron heating efficiency are studied in cylindrical inductively coupled plasma (ICP) source. Measurements are made in an Ar discharge for driving frequency at 13.56/2 MHz, and pressures of 0.4–1.2 Pa. In 13.56 MHz discharge, higher electron density (n_e) and higher electron temperature (T_e) are observed in comparison with 2 MHz discharge at 0.6–1.2 Pa. However, slightly highern_e andT_e are observed in 2 MHz discharge at 0.4 Pa. This observation is explained by enhanced electron heating efficiency due to the resonance between the oscillation of 2 MHz electromagnetic field and electron-neutral collision process at 0.4 Pa. It is also found that the variation ofT_e distribution is different in 13.56 and 2 MHz discharge. For ICP at 13.56 MHz, T_e shows an edge-high profile at 0.4–1.2 Pa. For 2 MHz discharge,T_e remains an edge-high distribution at 0.4–0.8 Pa. However, the distribution pattern involves into a center-high profile at 0.9–1.2 Pa. The spatial profiles ofn_e remain a center-high shape in both 13.56 and 2 MHz discharges, which indicates the nonlocal kinetics at low pressures. Better uniformity could be achieved by using 2 MHz discharge. The effects of gas pressure on plasma parameters are also examined. An increase in gas pressure necessitates the rise ofn_e in both 13.56 and 2 MHz discharges. Meanwhile, T_e drops when gas pressure increases and shows a flatter distribution at higher pressure.     

Heating frequency optimization for artificial field-aligned scattering

In this study, we present a simulation study of artificial field-aligned irregularities (AFAI) to calculate the scattering coefficient considering a Gaussian autocorrelation function for the wave number spectrum of the density fluctuation. By analyzing variations in the scattering coefficient under different ionospheric backgrounds, the optimal range of the heating frequency was found, which is about 0.9–1 times the critical frequency of the F2 layer. This is especially noticeable as when the heating frequency varies from 0.5 times to 0.9 times of the critical frequency, the scattering coefficient increases by 6.8–16.2 dB. These results should be useful for optimizing the heating frequency in the future artificial field-aligned scattering (AFAS) transmission applications at middle and low latitudes.     

Potential of plasmonic microreactor for Photothermal hydrogen-enriched fuel production from biomethane

In the present article, a series of coupled computational physics - fluid dynamics models were developed aiming at assessing the feasibility of photothermal synthetic fuel production from biogas (biomethane) and steam blends using plasmonic nanostructure Ag/TiO₂ substrate (each, 0.1 μm in thickness) inside a thermal, momentum and mass transport boundary layer in a microreactor. A chain of partial and complete biogas reforming and water-gas shift reactions were modelled as the dominant chemical reactions responsible for synthetic fuel production from biomethane. Using equilibrium analysis, plausible thermodynamic operating conditions were identified and applied to the computational models. The effect of light wavelength (λ) on the reaction rate, chemical conversion extent, syngas quality, exergy partitioned in synthetic fuel, and composition of gas products were investigated. The results showed that the performance of the microreactor is wavelength-dependent. It was found that the highest production rate for the synthetic fuel was achieved at 580 nm < λ < 620 nm. Within the same wavelength range, the chemical conversion of biomethane to synthetic fuel reached 85% at steam to methane ratio of 3 and the synthetic fuel quality was >2.05, which is suitable for a Fischer-Tropsch process. It was also identified that the syngas quality of the synthetic fuel can be regulated by adjusting the wavelength of the light. The exposure time was also identified to be a critical parameter affecting the performance of the microreactor. For an exposure duration of up to 10 ns, high quality of synthetic fuel >2.05 can be achieved within the optimum wavelength range of 580 nm < λ < 620 nm.     

Ultrashort pulse-induced elastodynamics in polycrystalline materials. Part I: Model validation

The coupled thermal-mechanical response of a polycrystalline metallic film in response to ultrafast optical impingement is investigated. The thermo-elastodynamics formulated in the article considers laser absorption along the axial direction and thermal diffusion along the radial direction to account for the normal and shear stresses initiated by the rapid heating. The generalized formulation incorporates a two-step hyperbolic temperature model that characterizes the energy transport of electrons and lattices as finite in velocity. The coupling of thermal and mechanical fields is established through considering the energy dissipated in the form of propagating thermo-mechanical disturbances. The thermo-elastodynamical response of the polycrystalline film is found to be a strong function of the electron heat capacity that is also temperature-dependent. In addition, grain size effects due to film surface and grain-boundary scatterings are found to impact several thermophysical properties of the material. The impact of the energy transport of electrons is particularly prominent when the thickness becomes comparable with the electron mean-free-path. A staggered-grid finite difference scheme is followed to simultaneously resolve the coupled thermo-elastodynamical responses using an axisymmetric model. The time variation of the normalized electron temperature of a single crystalline gold film derived from the generalized model is favorably examined against published physical data, thus demonstrating the feasibility of the formulation in depicting the electron transport dynamics in response to non-ablating ultrafast irradiation.